Basic Info
Warranty: | One Year, (Except Consumable Products) |
Type: | Glass Laminating Machine |
Certification: | CE, ISO |
Structure: | Horizontal |
Control System: | PLC |
Glass Washing Machine Type: | Horizontal Glass Washing Machine |
INQUIRY
The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.
The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.
The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.
The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.
l | Max. Glass Size(mm) | Min. Glass length (mm) | Glass Thickness(mm) | Total Power | Production |
JC1660 | 1600x6000 | 420 | 4-40 | 86 | 400 |
JC2060 | 2000x6000 | 420 | 4-80 | 114 | 520 |
JC2560 | 2500x6000 | 420 | 4-80 | 138 | 650 |
JC2580 | 2500x8000 | 420 | 4-80 | 156 | 800 |
JC3060 | 3000x6000 | 450 | 4-80 | 176.5 | 1300 |
JC33150 | 3300x15000 | 450 | 4-80 | 225 | 1600 |
Take the JC2560 flat laminated glass line for example, the following show its technical parameters.
Composition
This laminated glass production line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.
The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.
Technical parameters
Max. glass size | 6000×2440 mm |
Min. glass size | 400×400 mm |
Glass thickness | 6~80 mm |
Glass length | 50000 mm |
Power supply | AC380V 50HZ |
Total power | 138.63KW |
Equipment introduction
The QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.
Technical parameters
Max. glass width (mm) | 2500 |
Min. glass size(mm) | 400×400 (diagonally placed) |
Glass thickness(mm) | 3~25 |
Conveying speed(m/min) | 1.0-8.0 |
Power (KW) | 28.61 |
Brushes (pairs) | 3 |
Brush roller diameter(mm) | 160 |
Transport roller diameter (mm) | 85 |
No. of water tanks | 2 |
Air knives (pairs) | 2 |
Height(mm) | 860 |
Dimension(mm) | 5800×3500×2600 |
The auto positioning device features a horizontal design, made up of machine frame, positioning mechanism, transmission system, pneumatic system, electric control system, etc.
The machine body frame is welded by standard steel materials with a paint coat.
The main drive utilizes chain conveyor, VFD and digital display.
The assembly table is equipped with a pneumatic lifting mechanism and universal wheels. The edges of the table are equipped with positioning wheels for glass positioning.
Technical parameters
Max. glass size(mm) | 6000×2500 |
Min. glass size(mm) | 400×400 |
Power (KW) | 1.5×2 |
Conveying speed(m/min) | 0.5~8.0 |
Height (mm) | 860 |
Air supply pressure (MPa) | 0.6~0.8 |
Dimension(mm) | 3600×1600×860mm |
Suction cup vacuum lifter
· This suspended automatic suction cup vacuum lifter is used for transferring glasses, consisting of overhead crane (travelling track), pneumatic suction cups, vacuum system and electrical control system.
· Vacuum pressure is controlled by the SMC high-precision vacuum generator.
· The lifting of suction cups is pneumatic, reliable and safe.
· Suction cups: 6.
· Vacuum pressure: -0.05~-0.08MPa.
PVB roll holder
Three rolls of PVB films with different specifications can be loaded. The unwinding and rewinding of membranes are manually operated. The changeover of film roller is hoisting replacement.
2500 transition conveyor
The transition conveyor utilizes horizontal frame construction and consists of machine frame, transmission system and electric control system. The machine frame is welded by steel profiles and sprayed with paint.
The transition conveyor uses chain conveyor and the conveying speed is regulated by VFD and can be digitally displayed.
Technical parameters
Min. glass size(mm) | 400×400 |
Power (KW) | 1.5 |
Conveying speed(m/min) | 0.5~8.0 |
Height (mm) | 860 |
Dimension(mm) | 2400×2780×860 |
GY2500 glass heated roller press
The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing (individual drive), 1st heating, 2nd heating, roll pressing (individual drive) and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
· The machine frame is welded by steel profiles and sprayed with paint.
· Main transmission is designed with gear drive, variable frequency control and digital display of speed to achieve precise and easy conveying speed control.
· The heating system features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Infrared heating tubes are employed as heating elements, enhancing the heating efficiency and doubling the roll pressing speed.
Technical parameters
Max. glass width (mm) | 2500 |
Glass thickness(mm) | 6~80 (digital display) |
Min. glass size(mm) | 400×400 |
Power (KW) | 102.1 |
Conveying speed(m/min) | 0.5~2.5 |
Air supply pressure (MPa) | 0.6~0.8 |
Dimension(mm) | 9580×3500×2100 |
DN2850 glass laminating autoclave (Ø2.85m×6m)
General description
Glass laminating autoclave is an essential equipment in a glass laminating line. It firmly combines layers of glasses and plastic interlayers through heating, pressurization and cooling process. The glass laminating autoclave consists of heating, cooling and heat preservation parts. The glass laminating autoclave also includes an intelligent control system.
Features
· Energy conservation. Power consumption is 40% lower than traditional autoclaves, but the production cycle is shortened, increasing the energy efficiency.
· Fireproofing. Production processes are in strict accordance with standards. Fireproof protection materials are adopted to prevent fire.
· Fast production speed. Type B autoclave is more efficient than traditional glass laminating autoclaves.
· Cleanness. No waste gas or noise pollution is generated to realize cleaner production.
Control system and safety features
· Manual or automatic control type is available and switchable.
· Adjustable operation parameters. User can adjust technical parameters setting according to the amount, size, thickness of glass.
· Manual door safety interlock prevents door operation while the autoclave is pressurized and mechanical safety relief valve automatically relives the pressure in autoclave under over-pressure conditions.
· A pressure sensor/automatic interlock is available to auto disconnect the power supply for opening door while the autoclave is pressurized. The electromagnetic valve automatically exhausts air under overpressure and overtemperature.
· Unless the staggered teeth of door are precisely matched the autoclave won't start.
Item | Material |
Autoclave door | 16Mn |
Autoclave | 16MnR |
Heater | Medium wave infrared wave heating tube |
Sealing system | Rubber seal |
Insulating material | Mineral wool and aluminum silicate |
Cooler | Hot galvanized seamless steel finned tube |
Technical parameters
Autoclave steel shell diameter (mm) | 2850 |
Autoclave length (mm) | 6000 |
Max. glass size (mm) | 2440X6000 |
Design pressure (MPa) | 1.5 |
Design temperature (ºC) | 150 |
Working pressure (MPa) | 1.3 |
Working temperature (ºC) | 130 |
Starting pressure of safety valve (MPa) | 1.4 |
Pressurizing medium | Compressed air |
Internal track gauge (mm) | 900 |
Heating method | Medium wave infrared radiator tube |
Door opening method | Electrical |
Control type | PLC + touch screen for fully automatic control |
Heating power (KW) | 120 |
Power supply | 380VAC, 3P+N+PE, 50Hz |
Thickness of insulating layer (mm) | 80 |
Basic Info
Warranty: | One Year, (Except Consumable Products) |
Type: | Glass Laminating Machine |
Certification: | CE, ISO |
Structure: | Horizontal |
Control System: | PLC |
Glass Washing Machine Type: | Horizontal Glass Washing Machine |
INQUIRY
The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.
The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.
The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.
The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.
l | Max. Glass Size(mm) | Min. Glass length (mm) | Glass Thickness(mm) | Total Power | Production |
JC1660 | 1600x6000 | 420 | 4-40 | 86 | 400 |
JC2060 | 2000x6000 | 420 | 4-80 | 114 | 520 |
JC2560 | 2500x6000 | 420 | 4-80 | 138 | 650 |
JC2580 | 2500x8000 | 420 | 4-80 | 156 | 800 |
JC3060 | 3000x6000 | 450 | 4-80 | 176.5 | 1300 |
JC33150 | 3300x15000 | 450 | 4-80 | 225 | 1600 |
Take the JC2560 flat laminated glass line for example, the following show its technical parameters.
Composition
This laminated glass production line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.
The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.
Technical parameters
Max. glass size | 6000×2440 mm |
Min. glass size | 400×400 mm |
Glass thickness | 6~80 mm |
Glass length | 50000 mm |
Power supply | AC380V 50HZ |
Total power | 138.63KW |
Equipment introduction
The QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.
Technical parameters
Max. glass width (mm) | 2500 |
Min. glass size(mm) | 400×400 (diagonally placed) |
Glass thickness(mm) | 3~25 |
Conveying speed(m/min) | 1.0-8.0 |
Power (KW) | 28.61 |
Brushes (pairs) | 3 |
Brush roller diameter(mm) | 160 |
Transport roller diameter (mm) | 85 |
No. of water tanks | 2 |
Air knives (pairs) | 2 |
Height(mm) | 860 |
Dimension(mm) | 5800×3500×2600 |
The auto positioning device features a horizontal design, made up of machine frame, positioning mechanism, transmission system, pneumatic system, electric control system, etc.
The machine body frame is welded by standard steel materials with a paint coat.
The main drive utilizes chain conveyor, VFD and digital display.
The assembly table is equipped with a pneumatic lifting mechanism and universal wheels. The edges of the table are equipped with positioning wheels for glass positioning.
Technical parameters
Max. glass size(mm) | 6000×2500 |
Min. glass size(mm) | 400×400 |
Power (KW) | 1.5×2 |
Conveying speed(m/min) | 0.5~8.0 |
Height (mm) | 860 |
Air supply pressure (MPa) | 0.6~0.8 |
Dimension(mm) | 3600×1600×860mm |
Suction cup vacuum lifter
· This suspended automatic suction cup vacuum lifter is used for transferring glasses, consisting of overhead crane (travelling track), pneumatic suction cups, vacuum system and electrical control system.
· Vacuum pressure is controlled by the SMC high-precision vacuum generator.
· The lifting of suction cups is pneumatic, reliable and safe.
· Suction cups: 6.
· Vacuum pressure: -0.05~-0.08MPa.
PVB roll holder
Three rolls of PVB films with different specifications can be loaded. The unwinding and rewinding of membranes are manually operated. The changeover of film roller is hoisting replacement.
2500 transition conveyor
The transition conveyor utilizes horizontal frame construction and consists of machine frame, transmission system and electric control system. The machine frame is welded by steel profiles and sprayed with paint.
The transition conveyor uses chain conveyor and the conveying speed is regulated by VFD and can be digitally displayed.
Technical parameters
Min. glass size(mm) | 400×400 |
Power (KW) | 1.5 |
Conveying speed(m/min) | 0.5~8.0 |
Height (mm) | 860 |
Dimension(mm) | 2400×2780×860 |
GY2500 glass heated roller press
The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing (individual drive), 1st heating, 2nd heating, roll pressing (individual drive) and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
· The machine frame is welded by steel profiles and sprayed with paint.
· Main transmission is designed with gear drive, variable frequency control and digital display of speed to achieve precise and easy conveying speed control.
· The heating system features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Infrared heating tubes are employed as heating elements, enhancing the heating efficiency and doubling the roll pressing speed.
Technical parameters
Max. glass width (mm) | 2500 |
Glass thickness(mm) | 6~80 (digital display) |
Min. glass size(mm) | 400×400 |
Power (KW) | 102.1 |
Conveying speed(m/min) | 0.5~2.5 |
Air supply pressure (MPa) | 0.6~0.8 |
Dimension(mm) | 9580×3500×2100 |
DN2850 glass laminating autoclave (Ø2.85m×6m)
General description
Glass laminating autoclave is an essential equipment in a glass laminating line. It firmly combines layers of glasses and plastic interlayers through heating, pressurization and cooling process. The glass laminating autoclave consists of heating, cooling and heat preservation parts. The glass laminating autoclave also includes an intelligent control system.
Features
· Energy conservation. Power consumption is 40% lower than traditional autoclaves, but the production cycle is shortened, increasing the energy efficiency.
· Fireproofing. Production processes are in strict accordance with standards. Fireproof protection materials are adopted to prevent fire.
· Fast production speed. Type B autoclave is more efficient than traditional glass laminating autoclaves.
· Cleanness. No waste gas or noise pollution is generated to realize cleaner production.
Control system and safety features
· Manual or automatic control type is available and switchable.
· Adjustable operation parameters. User can adjust technical parameters setting according to the amount, size, thickness of glass.
· Manual door safety interlock prevents door operation while the autoclave is pressurized and mechanical safety relief valve automatically relives the pressure in autoclave under over-pressure conditions.
· A pressure sensor/automatic interlock is available to auto disconnect the power supply for opening door while the autoclave is pressurized. The electromagnetic valve automatically exhausts air under overpressure and overtemperature.
· Unless the staggered teeth of door are precisely matched the autoclave won't start.
Item | Material |
Autoclave door | 16Mn |
Autoclave | 16MnR |
Heater | Medium wave infrared wave heating tube |
Sealing system | Rubber seal |
Insulating material | Mineral wool and aluminum silicate |
Cooler | Hot galvanized seamless steel finned tube |
Technical parameters
Autoclave steel shell diameter (mm) | 2850 |
Autoclave length (mm) | 6000 |
Max. glass size (mm) | 2440X6000 |
Design pressure (MPa) | 1.5 |
Design temperature (ºC) | 150 |
Working pressure (MPa) | 1.3 |
Working temperature (ºC) | 130 |
Starting pressure of safety valve (MPa) | 1.4 |
Pressurizing medium | Compressed air |
Internal track gauge (mm) | 900 |
Heating method | Medium wave infrared radiator tube |
Door opening method | Electrical |
Control type | PLC + touch screen for fully automatic control |
Heating power (KW) | 120 |
Power supply | 380VAC, 3P+N+PE, 50Hz |
Thickness of insulating layer (mm) | 80 |
